Industrial Grade System

NO DOWNTIME.
NO LIMITS.

Factory Core (200 kW) is not just a reserve. It is an intelligent load management system. Cut consumption peaks (Peak Shaving), avoid fines for exceeding limits and protect equipment from defects.

Outdoor execution (IP55). Does not take up space in the workshop. Liquid Cooling.

IP55/C4 Street wardrobe

1CRate Peak return

Liquid Cooling

Industrial BESS system 200 kW Outdoor IP55 for factories

Protection Outdoor IP55 Anti-Corrosion C4

Thermal Mgmt Liquid Cooling Delta T < 2.5°C

/// Related_Articles

Useful materials

Economics

Peak Shaving: we cut the peak load

How BESS reduces energy costs for industrial enterprises.

Engineering

Liquid vs Air Cooling for BESS

Effect of cooling systems on battery degradation and efficiency.

Technology

EMS of AI: the brain of your BESS

How AI in management systems increases ROI by 15-30%.

Engineering

Integration of BESS into the industrial network

6 stages of BESS connection: from audit to start-up.

/// Critical_Issues

The price of instability for the Plant

Industry suffers not only from blackouts. Voltage drops, fines for exceeding limits and reactive power eat away at margins. And a sudden stop of the line can cost as much as the BESS itself.

Challenge & Problem Statement: Peak loads

The start of powerful engines creates "jumps" in consumption. You pay for the maximum power you use for only 15 minutes a day.

Challenge & Problem Statement: Lack of products

Flashing light confuses CNC machine settings, stops extruders and furnaces. The batch of raw materials goes to waste.

Challenge & Problem Statement: Limitations of TU

Inability to expand production due to network connection limit. Buying new kilowatts costs a lot of money.

/// Factory_Solution

Factory Core: Energy Buffer

BESS works as an intelligent buffer between an unstable network and your plant's sensitive equipment. It "smoothes out" the peaks and provides a perfect sinusoid.

Solutions: Peak Shaving

The system automatically "mixes" its energy at peak times. You consume of the network on an even schedule, saving on the power tariff.

Solutions: Micro-Grid

BESS can create its own grid by combining solar panels and a diesel generator. The generator works in optimal mode, saving 40% of fuel.

Solutions: Scaling

Need more energy? Just add another Outdoor cabinet. Parallel operation of up to 10 systems without replacing the inverter.

Configuration of the Complex

PCS Inverter

Modular 100-250 kW

• Bi-directional
• Reaction time < 10 ms
• Black Start support

Battery Module

CATL 280Ah Prismatic

• LFP (LiFePO4) Grade A+
• 6000-8000 cycles
• Cabinet capacity: 215 / 430 kWh

Outdoor Cabinet

IP55 / C4 Anti-Corrosion

• Dimensions: 1600x1400x2400 mm
• Weight: ~4200 kg
• Temperatures: -30°C...+55°C

Thermal & Safety

Liquid Cooling + Aerosol

• Industrial chiller
• 3 levels of fire extinguishing
• Explosion-proof valves

What is included in "Turnkey"?

Enterprise energy audit (logger)
Development of feasibility study and connection project
Logistics of oversized cargo

Construction and assembly works (foundation)
Integration into SCADA of the enterprise
Staff training and service

Project budget

Upon request

The cost depends on the required capacity (kWh) and the complexity of connecting to the TP.
Available leasing 5-7-9%.

Certification

Logistics

/// Industrial_Energy_Crisis

Industrial electricity in Ukraine: threats 2026

Why every plant should plan for BESS as a strategic asset, not a backup option

hryvnias/MWh
peak price of RDN

% overpayment
for peak power

thousand hryvnias/month
fines for the TU limit

% OPEX
you can save

Threat #1

Power tariff

From 2024, the NCREKP introduced a two-rate tariff. Payment for the maximum power (kW) has become a separate expense item — up to 40% of the bill. BESS cuts the peaks and reduces this article by 50-70%.

Threat #2

Restrictions of TU

Extension of technical conditions costs from UAH 500,000 to UAH 5 million and takes 6-12 months. BESS allows you to increase production without changing the TU — the battery compensates for the difference.

Possibility

Night rate + SES

Charge BESS at night at a rate of UAH 2.2/kWh or from your own SES for free. Discharge in the peak for 4.2 hryvnias. Margin: 90% on each kWh.

/// Industrial_Scenarios

Find your production case

Choose the type of your production and find out the specific savings figures

Food production / Dairy plant

Pain: Stopping of refrigeration compressors = deterioration of raw materials for millions. The start of powerful engines creates peaks of 300-500% of the nominal value. Penalties of NKREKP for cos(φ) and exceeding the limit.

Solutions BESS: Peak Shaving when starting compressors. Uninterrupted power supply of automation and cooling systems. Charging from SES on the roof of the enterprise.

Saving: 120-250 thousand UAH/month + preservation of raw materials + absence of shortage

Power: 200-500 kW

Capacity: 430-860 kWh

Peak reduction: 30-50%

Payback Period: 2.5-4 years

Investments: $85,000 - $220,000

Metalworking / Mechanical engineering

Pain: CNC machines crash the program in the event of micro shutdowns. Induction furnaces consume 200-400 kW for a short time. Free lines = $500-2000/hour of losses.

Solutions BESS: UPS function for CNC and servers. Peak Shaving when starting machines. Voltage stabilization for precision equipment. Micro-Grid of generator.

Protection: 0 failure due to voltage drops

Power: 200-500 kW

Capacity: 215-430 kWh

Reduction of defects: up to 95%

Payback Period: 2-3.5 years

Investments: $95,000 - $200,000

Pharmaceutical production

Pain: GMP standards require continuity. Stop of "clean rooms" = full resterilization (3-5 days). A batch of medicines worth UAH 2-10 million is at risk.

Solutions BESS: Uninterruptible power supply of HVAC "clean rooms". Logging of temperature and humidity. Integration of SCADA. GMP/GDP compliance.

Protection: parties for 2-10 million hryvnias

Power: 150-400 kW

Capacity: 430-860 kWh

Autonomy: 2-6 hours

Payback Period: 1.5-3 years

Investments: $120,000 - $280,000

Logistics center / Cold storage

Pain: Stoppage of conveyors = disruption of styears of delivery. Cold warehouses: 2-4 hours without power = rise in temperature to critical. Sorting lines need a stable voltage.

Solutions BESS: Uninterrupted power supply of critical systems. Priority load (conveyors → cold → lighting). Integration of WMS and SCADA monitoring.

Preservation: goods in stock + SLA before customers

Power: 100-300 kW

Capacity: 215-860 kWh

Autonomy: 2-6 hours

Payback Period: 2-4 years

Investments: $75,000 - $250,000

Free feasibility study template for your business

Excel model of calculation of ROI, LCOE and payback of Peak Shaving. Put your numbers together - get a business case for management.

/// Peak_Shaving_Explained

How Peak Shaving saves you money

Visual comparison of enterprise consumption profile before and after installation of BESS Factory Core

To BESS

Fines for exceeding

TU limit

00:0006:0012:0018:0023:00

Paying for the peak tariff: UAH 4.2/kW

From BESS

Optimized

New limit

00:0006:0012:0018:0023:00

BESS tariff: UAH 1.8/kW

57%

Savings on the power tariff

Peak tariff: UAH 4.2/kW → BESS tariff: UAH 1.8/kW = Savings 57% on payment for maximum power. For a plant with a peak of 500 kW, it is from UAH 120,000/month.

/// Savings_Calculator

Savings calculator for production

Calculate the approximate benefit of implementing BESS in your enterprise

Enterprise parameters

Peak capacity of the enterprise 500 kW

100 kW2000 kW

Average monthly bill 500,000 UAH

UAH 50,0002,000,000 UAH

Number of changes

1 change

2 changes

3 changes

Availability of a generator

Yes

Verified Financial & Technical Results of the calculation

Recommended BESS capacity 800 kWh

Monthly savings

100 000 UAH (20%)

Estimated cost of the system $160,000

Payback Period 3.2 years

* Preliminary calculation. Accurate data after the energy audit.

/// FAQ

Frequently asked questions about industrial BESS

Answers to key questions from our engineers

The real tariff cost reduction for capacity ranges from 15% to 35%, depending on the company's consumption profile. For factories with sharp peaks (starting large engines, furnaces, compressors), savings can reach 40-57%. In monetary terms, for a medium-sized enterprise with a peak of 500 kW, this is UAH 80,000 - 200,000 per month. The exact figure can be determined after analyzing the daily load schedule of your enterprise.

In most cases, no. The BESS Factory Core is connected to the existing switchboard (SPS) of the enterprise through a separate circuit breaker. Our engineers will conduct an audit of the electrical circuit and determine the optimal connection point. If modernization of input or replacement of machines is required, this is included in the turnkey project. Installation and commissioning usually takes 3-5 working days.

One Outdoor cabinet has dimensions of 1600x1400x2400 mm (width x depth x height) - this is approximately the area of two refrigerators. The system is installed on the street near the transformer substation, so it does not take up valuable workshop space. A concrete platform of 3x2 meters is required, taking into account service areas. IP55 protection allows operation under the open sky in any weather conditions.

So, the integration of a diesel generator (DGU) is one of the key functions of Factory Core. BESS instantly picks up the load in the event of a network failure (switching time is less than 10 ms), and then smoothly starts the diesel generator and synchronizes with it. This allows the generator to work in an optimal mode of 70-80% load, which saves up to 40% of fuel. When the network is restored, the system automatically switches back without power interruption.

CATL LFP (LiFePO4) Grade A+ batteries are designed for 6000-8000 full charge-discharge cycles, which provides 15-20 years of operation with daily use. After 6000 cycles, the residual capacity is at least 80%. The manufacturer's warranty on battery modules is 10 years. The liquid cooling system maintains the optimal temperature of the cells, which significantly extends the resource compared to air cooling.

/// EPC_Process

Turnkey EPC: from survey to start-up

The standard implementation cycle of Factory Core is 4-8 weeks, depending on the complexity of the object.

Examination

Analysis of consumption profile, peaks, tariffs. Measurement of network parameters, TP survey.

2-3 days

Project and feasibility study

Modeling Homer Pro, Peak Shaving strategy, one-line scheme, feasibility study of ROI calculation.

1-2 weeks

Installation and SMR

Delivery, construction site, foundation, installation of outdoor cabinet, cabling, connection to RP.

2-4 weeks

Poland and Service

Commissioning, EMS calibration, training, warranty and post-warranty service 24/7.

3-5 days

30+ Industrial facilities

15% OPEX reduction

IP55 All-weather protection

CATL Grade A Tier-1 LFP

Ecosystem Scaling

Other scaling options

50 kW - 100 kW

Retail Hub

A compact solution for office premises, checkpoints or separate workshops.
Indoor performance, silent operation.

Go to solution

1 MW - 5 MW

Megawatt Container

Solutions for energy-intensive industries. Direct connection to 6-10-35 kV.
Arbitration and participation in the ancillary services market.